Twin Screw PVC Pipe Extrusion Lines - Kabra ExtrusionTechnik

PVC Pipe Plant

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products.

Twin Screw Extruders are crucial for the efficient extrusion of quality PVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 52 mm to 168 mm to give output ranges from 120 to 2,000 kgs/hr.

Application

Agriculture
Plumbing
Boring
Column Pipe

Features

European Technology
Special screw design - Increased material throughput at lower screw speeds
Low shear stress on material- Gentle plasticizing- Great melt quality
Superior end product quality
Higher outputs at lower power consumption.
Maintenance free self-regulating screw cooling system.
Stronger thrust gear boxes.
Synchronization of high rated AC drives.
Enhanced protection and Panel Cooler for drive panels.
Available with Optima and NX 32 Panel

Optional: Coated Screw Barrels | Spiral hopper loaders | Energy meter

PVC Pelletizing Plant

The Kolsite expertise offered India first Twin- Screw Extruder with high output for manufacturing of PVC Pellets. These extruders give high operational reliability, high pressure build up capability with smaller temperature increase and large degree of freedom in the formulation.

Twin screw extruder offers Electromotive Shear gap adjustment (EMS) for process optimisation and achieving best formulation setting. A cramming unit ensures acceptance of wide range of material and provides positive and continuous feed of poor flowing dry blends. A die face cutter with SS construction arrests contamination and guarantee clean cut with uniform shape and size of pellets. The special Vertical compact Pellet cooler does not allow pellets to sinter.

Features

Higher operational reliability
Dust-free operation & easier handling
Friction independent, gentle feed behaviour
Larger degree of freedom in formulation

CPVC Pipe Plant

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products.

Twin Screw Extruders are crucial for the efficient extrusion of quality CPVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 72 mm to 110 mm to give output ranges from 200 to 400 kgs/hr

Features

Single and Twin Die system
Sturdy extruder to handle Chlorinated Polyvinyl Chloride
Worldwide proven technology
Reduction on burn frequency
Special screw geometry to process with low optimum shear
Screw tempering through circulation of thermic oil – Exceptional screw temperature management
Barrel cooling through circulation of thermic oil – Quick and efficient temperature control

Model	kEX 726	kEX 926	kEX 1026
Extruder Drive (Kw-AC)	37	45	55
Screw Dia`	72mm Parallel	92mm Parallel	110mm Parallel
Out Put (Kgs/Hr)	200-220	300-330	380-400

PVC Foam Core Pipe Plant

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products.

Twin Screw Extruders are crucial for the efficient extrusion of quality PVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 52 mm to 168 mm to give output ranges from 120 to 2,000 kgs/hr.

Features

The extrusion system of PVC foam core pipes comprises of Main Extruder used to produce the middle foam core/compact layer and a Co-Extruder - to produce the inner and outer skin layers. The thickness of the inner and outer layers in relation to the central pipes layer is controlled through extruder output during operation. A combined dosing and horizontal feeding unit is used to add the foaming agent.

Lower overall density with same volume
Lower cost per unit of volume
Increased productivity compared with Compact Pipes
Lower thermal conductivity (Insulating effect)

Extruder	BEX 2-68-28 V & BEX 2-65-22 V	BEX 2-90-25 V & BEX 2-68-28 V
Die head	200/400	250/600
Output (kg/hr)	250 - 300	450 – 500
Pipe Dia. (mm)	63 - 160	75 – 250

Socketing / Belling Machines

Historically Kabra Kabra Extrusiontechnik is known for state-of-the-art pipe extrusion line for last 5 decades. Belling equipment being manufactured under joint venture with Extron Mecanor is complimenting to the efforts to offer right solution to achieve higher Overall Equipment Effectiveness(OEE).

Unique design of pipe collection and conveying allows to use single belling equipment for twin lane extrusion. Substantial space saving can be achieved.

Features

High speed operation
Least footprint and space saving
Excellent reliability due to lesser part that needs maintenance
Increased productivity due to high speed operation resulting into ability to handle higher extrusion output.
Optimum investment since lesser number of lines required for high productivity
Automatic in-line weighing of pipes
Most advanced belling tool technology to achieve higher end product finish and productivity together

Mixer Cooler

KET manufactures efficient High Speed Mixer and Cooler, to provide mix of PVC resins and other additives for making superior quality PVC Compound used in the production of PVC Pipes/Pellets/Profiles.

These machines offer the processors High Speed Mixer is a Mixing vessel with special double wall jacketed construction with inside chamber of SS plate. Labyrinth construction of vessel and blade and hardened and chrome plated special Alloy Steel Blades ensure longer life of the mixer cooler. Water circulation arrangement is provided for faster cooling of PVC compounds and increased cooling surface. An AC Frequency Drive avoids sudden jerk creation, protects for short circuit and overload and is maintenance free. A Weighing and Batch Conveying System enables better mixing of resin, CaCo3 and additives in correct proportion.

Features

Fully Automated Material Feeding & Conveying System
Better Mixing Economics with Great Quality.
Less material wastage
Less labour cost.

PVC Profile Plant

KET has been a market leader in PVC profile Twin Screw Extruders.

These high output extruders have low compression screw design and high melt throughput rate. A state of the art vacuum calibration with use of stainless steel ensures high service life. The haul offs comprise of high performance AC drives, belt haul offs for high speed production and offers wide variety of pad systems. A special profile saw pneumatic blade feed vertically from bottom to top. The stacking devices complete the range of products for profile extrusion.

Features

Best combination of technology & performance
High speed, power efficient & high output
Low scrap generation
Lower maintenance cost

CPVC Pelletizing Plant

The Kolsite expertise offered India first Twin- Screw Extruder with high output for manufacturing of CPVC Pellets. These extruders give high operational reliability, high pressure build up capability.

Features

Close Loop Screw Oil Tempering & Oil cooled Barrel zones
Excellent Heat stability & Lower melt Temperature
High output rate & Longer run period
Die Head & Die set made from German Steel 1.2316
Enhanced chrome integrity on Screw core & DH / Dies material flow path

Model	CPVC 65-22	CPVC K926	CPVC 1026
Extruder Drive (Kw-AC)	30	45	55
Screw Dia	65mm Parallel	92mm Parallel	110mm Parallel
Output Kgs/Hr	120-140	280-300	330-380

OPVC Pipe Plant

KET offers Extrusion Equipment to extrude Right Quality PREFORM PVC Pipe. Material like Unplasticized (RPVC) Pipe compound can be used on the machine. The machine equipped with vacuum calibration system. The machine is of high Melting Capacity up to 650 kgs / hour.

Features

Special Screw Geometry with enhanced gelation level
Series of Special design Die Head to impart higher Tensile strength
Excellent wall thickness uniformity within 0.5 - 0.6 mm
Special Design tooling to suit BIS & Overseas standards for various pressure classes.